Prof. Dr. Larry AdamsAcademic, Author & Researcher

Chapter 3. Tools, Equipment and Measurement

Hand tools: hammers, screwdrivers, spanners and wrenches, pliers, chisels, files, hacksaws, hand saws, squares and levels. Use the right tool for the job, keep it clean and sharp, and replace damaged tools [8].

Power tools: drills, angle grinders, circular saws, jigsaws, sanders and impact drivers. Check guards and cords before use, secure the workpiece, wear PPE, and disconnect from power before changing accessories.

Measuring tools

InstrumentUseTypical resolution
Steel rule / tape measureGeneral length1 mm
Try square, combination squareChecking right angles–
Vernier caliperInside, outside, depth measurement0.02 mm or 0.05 mm
MicrometerPrecise outside dimensions0.01 mm
Spirit levelHorizontal and vertical checking–
MultimeterVoltage, current, resistanceVaries

Accuracy, tolerance and fit. No part is made perfectly. A tolerance is the allowable variation in a dimension (for example, 25.00 mm ± 0.05 mm). Parts that must fit together are specified with limits and fits [8][9].

Good measuring practice: “measure twice, cut once,” read at eye level, check zero error, keep instruments clean, handle precision tools carefully and use the right units.

Marking out. Use a scriber or sharp pencil, a rule and square, and a centre punch to mark hole positions.

Fasteners. Screws, bolts, nuts, washers, rivets and nails. Threads are specified by diameter and pitch; use the right driver or spanner to avoid damaging heads.

Review: Convert 2.5 m to millimetres. (Answer: 2,500 mm.)